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AI Generated Custom Forged Wheels Design for Polestar 1 by Bête Noire Ver1.7

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AI Generated Custom Forged Wheels Design for Polestar 1 by Bête Noire Ver1.7

Custom Forged Wheels for Polestar 1 -- B-te Noire Ver1.7

Aerodynamic drag does not stop at the bodywork. At motorway speeds, turbulent air churning inside the wheel arches can account for a measurable portion of total drag -- and for a plug-in hybrid like the Polestar 1, that drag eats directly into electric range. The B-te Noire Ver1.7 addresses this with a fan-blade spoke design that manages airflow through the wheel face rather than fighting it. The spokes curve gently from hub to rim, channelling air outward and reducing turbulence. It is aerodynamic detailing applied to a component that most wheel designers treat as purely aesthetic.

The functional benefits extend beyond aerodynamics. Each Ver1.7 wheel is forged from a single billet of 6061-T6 aluminium, making it roughly 30% lighter than a cast wheel of equivalent dimensions. On the Polestar 1 -- where the battery, two electric motors, and a boosted four-cylinder engine push kerb weight to 2,350 kg -- that reduction in unsprung mass is felt in every aspect of the driving experience. The Ohlins-based suspension responds faster, braking distances shorten, and the electric motors waste less energy spinning heavy rims.

Fitment Specifications

Bolt pattern5x108
Recommended diameter20" or 21"
Width range9J front / 10J rear (staggered)
Offset rangeET25 -- ET42
Centre bore63.4 mm
Material6061-T6 forged aluminium
Weight~30% lighter than equivalent cast wheel

The fan-blade spoke design is directional, so the Ver1.7 is supplied as a left/right matched set. This ensures the blade angle is correct for airflow management on each side of the car. Both diameters clear the Akebono brake calipers. See our wheel sizing guide for more on diameter trade-offs.

How AI Wheel Design Works

Hodoor's AI wheel design programme generated the Ver1.7, analysing the Polestar 1's aerodynamic profile and brake geometry. Over 1,000 concepts are produced daily. Design is free; CNC production costs apply only upon approval.

Available Finishes

  • Gloss black
  • Satin black
  • Brushed titanium
  • Polished aluminium
  • Custom RAL colour matching (any colour, applied with ceramic clear coat)

Frequently Asked Questions

How much does aerodynamic wheel design actually help with range?
Independent testing suggests aero-optimised wheels can reduce aerodynamic drag by 3-5% compared to open-spoke designs at motorway speeds. On the Polestar 1, this could add 2-4 km to the 124 km electric range in highway conditions. The benefit is most pronounced above 100 km/h. Combined with the weight reduction, the total efficiency gain is meaningful for daily commutes on electric power alone. Read more in our performance guide.

Does the directional design limit tyre rotation options?
Tyre rotation is still possible front-to-rear on the same side of the vehicle. Side-to-side rotation is not recommended because it would reverse the blade direction. For staggered setups where front and rear widths differ, front-to-rear rotation is not applicable anyway.

Will these wheels affect the Polestar 1's TPMS?
No. The Ver1.7 accommodates standard Polestar TPMS sensors. Your existing sensors transfer directly to the new wheels. No recalibration is needed beyond the standard system reset. Contact us if you have any fitment questions.

Complete Your Build

Pair these wheels with the Polestar 1 wide body kit for the complete transformation, or browse the full AI wheels collection.

To order or request a custom variation, email [email protected] with your vehicle details.

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